From lab to plant.

Process engineering from lab to plant

Transfer your process from the lab to the plant and optimize it. Bridge between laboratory, pilot and production.

  • Complex chemical processes under real operating constraints
  • Lab → pilot → plant without losing process knowledge
  • Clear interface between R&D, engineering and production to secure each milestone
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MaxReact Engineering - From lab to plant.

Full cycle

From concept to start-up

1

Lab process

Clarify reaction scheme and critical parameters.

2

Industrial constraints

Select realistic equipment (agitation, heat transfer, process safety).

3

Pilot / pre-industrial

Test plans to validate scale-up and expose failure modes.

4

Transfer to production

Process dossiers and control logics ready for the shop floor.

Lab → pilot → plant, guided step by step.

About

MaxReact Engineering

Chemical Engineer and PhD in Chemistry, specialised in bridging laboratory development and industrial scale-up.

More than 10 years of experience acting as an interface between R&D, engineering, and operations to ensure process robustness and reliability.

Safety-first and operations-focused, with a bias to tangible results.

Maximilien Richald – MaxReact Engineering

Portrait of Maximilien Richald

From lab to plant.

Why scale-up is critical

Scale-up under control
•

Heat and mass transfer behave differently at production scale.

•

Industrial equipment imposes its own limits (materials, mixing, inerting, etc.)

•

Safety and availability constraints reveal risks that are invisible at lab scale.

•

Raw-material and operating variability becomes a critical quality factor when scaling to industrial level.

•

Without an end-to-end view, timelines and CAPEX spiral.

Full cycle

Full development cycle coverage

Lab → pilot → plant with aligned technical and operational gates.
1

Lab process

  • Clarify reaction scheme and critical parameters.
  • Mass and energy balances to prepare sizing decisions.
2

Industrial constraints

  • Select realistic equipment (agitation, heat transfer, process safety).
  • Robustness against raw material variability and operational drifts.
3

Pilot / pre-industrial

  • Test plans to validate scale-up and expose failure modes.
  • Short learning loops with on-site teams.
4

Transfer to production

  • Process dossiers and control logics ready for the shop floor.
  • Start-up support and handover to operations.

Role of MaxReact Engineering

One accountable interface

  • Clear interface across R&D, engineering and production.
  • Anticipates technical risks and failure modes early.
  • Structured yet pragmatic approach, anchored in the real process.
  • Decisions backed by test data and simple, actionable models.

Core message

From lab to plant: de-risk scale-up before committing capital.

Outcomes

Outcome for you

✓

An industrialisable process with a controlled operating envelope.

✓

Safer technical decisions (equipment choices, CAPEX/OPEX impacts).

✓

Managed lab → plant transition with documented learnings.

✓

Solid basis for reliable production and future ramp-up.

Contact

Contact

Ready to secure your lab-to-plant move? Let’s talk about your process.

Location

Genappe, Belgium